Rockwell Automation and Allen-Bradley PLCs over EtherNet/IP with DigiOS.
The line gets its work from DigiOS over EtherNet/IP and reports its state back, with safety logic staying in the controller.
What moves each way
- Work to the line: Out of DigiOS
- Line and machine state: Into DigiOS
- Counts: Into DigiOS
- Acknowledgments: Into DigiOS
| What | Direction | Documents and data | When |
|---|---|---|---|
| Work to the line | Out | A tag write that tells the line what to do next, such as a divert lane or a recipe number, with a handshake bit | When the floor releases the work |
| Line and machine state | In | Running, stopped, faulted, blocked and starved states, and the fault code | As the state changes |
| Counts | In | Good and reject counts, and cartons through a point | As each count changes |
| Acknowledgments | In | The controller's answer that a request was taken or refused | Right after each request |
On your floor
- Pack stationsStation 2 has no packer
- InfeedPhoto-eye clear
- Scanner S2Read C-77120
- ScaleStable at 3.12 kg
- SorterDiverter 2 released
- Lane 1 StandardOpen
- Lane 2 ExpressOpenC-77120
- Lane 3 BulkyFull sensor on
- Lane 4 RecheckOpen
| Carton | Order | Client | Weight | Divert decision | State |
|---|---|---|---|---|---|
| C-77118 | SO-48206 | Ravenscar Outdoor | 1.84 kg | Lane 1: standard service | Sorted to lane 1 |
| C-77120 | SO-48213 | Wrenfield Home | 3.12 kg | Lane 2: express service | Sorted to lane 2 |
| C-77121 | SO-48217 | Maplecote Foods | 4.40 kg | Lane 1: standard service | Next on the belt |
| C-77122 | SO-48220 | Ravenscar Outdoor | 2.05 kg | Lane 4: 0.37 kg off, recheck | To recheck |
| Segment | State | Signal | Orders and loads |
|---|---|---|---|
| Pack stations | Stopped | Station 2 has no packer | Holding up SO-48231 (Wrenfield Home) and SO-48236 (Maplecote Foods) |
| Infeed | Running | Photo-eye clear | 6 cartons waiting |
| Scanner S2 | Running | Read C-77120 | SO-48213 |
| Scale | Running | Stable at 3.12 kg | Expected 3.10 kg |
| Sorter | Running | Diverter 2 released | Lanes 1 to 4 |
| Lane 1 Standard | Running | Open | UPS pickup · door 6 · 16:30 |
| Lane 2 Express | Running | Open | SO-48213 · Wrenfield Home |
| Lane 3 Bulky | Backed up | Full sensor on | Clear 4 pallets of bulky parcels |
| Lane 4 Recheck | Running | Open | SO-48220 · weight off by 0.37 kg |
How DigiOS works with Rockwell Automation and Allen-Bradley PLCs over EtherNet/IP
DigiOS reaches Logix controllers over EtherNet/IP using explicit messaging, which reads and writes named tags. An edge gateway in your building holds the connection, so nothing on your control network is opened to the internet. The controller's own program decides what a tag does.
- Where it stands
- Planned1 Nov 2026
- About Rockwell Automation and Allen-Bradley PLCs over EtherNet/IP
- Allen-Bradley programmable logic controllers from Rockwell Automation are widely used on production lines, and EtherNet/IP is an industrial network protocol built on CIP.
- Your account
- The devices, printers and controllers stay yours, on your network. DigiOS reaches them through an edge unit in your building, or from the browser.
- If a document is rejected
- A scan, a label or a command that fails shows on the device and in the exceptions list with its reason, and nothing is sent again on a guess.
Questions about Rockwell Automation and Allen-Bradley PLCs over EtherNet/IP
Does DigiOS change our PLC program?
No. Your controls engineer or integrator adds the tags and the handshake. DigiOS writes and reads the ones you name.
Is anything on the control network exposed to the internet?
No. The edge gateway reaches out from your building. Nothing reaches in.
Which controllers work?
Controllers that speak EtherNet/IP with explicit messaging, such as ControlLogix and CompactLogix. Tell us the model and we confirm.
What if we have a mix of controllers?
That is common. Each line is set up on its own protocol, and OPC UA, EtherNet/IP and S7 can sit together.
Ask about Rockwell Automation and Allen-Bradley PLCs over EtherNet/IP.
Tell us what you run and what you want Rockwell Automation and Allen-Bradley PLCs over EtherNet/IP to do. A person answers in writing.